Stanford chemist's 3D-printed materials could improve nuclear fusion reactor efficiency
Nuclear fusion could provide zero-emission power without the long-lasting radioactive waste of traditional fission reactors. But it’s not commercially viable yet. A materials innovation from Stanford chemist Joseph DeSimone’s lab could help improve how fusion fuel is handled in experimental reactors.
In inertial confinement fusion – the approach responsible for recent fusion advances – lasers strike capsules filled with fuel (deuterium and tritium, isotopes of hydrogen) to trigger fusion reactions. Because the lasers are aimed with extreme precision, even small structural flaws in a capsule can affect how uniformly the fuel compresses and how much energy is released, according to DeSimone. Current experimental approaches use foam capsules with pores that vary from capsule to capsule.
DeSimone and his team developed a system that 3D-prints capsules to hold fusion fuel. The capsules have pores about one-tenth the width of a human hair, and are designed to be identical every time they're printed.
"We don't make snowflakes. We make precision particles," said DeSimone. The uniformity, the team hypothesizes, could improve fusion reactor efficiency.
In February 2026, Stanford filed a patent for using these capsules in nuclear fusion and advanced fission fuel containment. The Stanford Sustainability Accelerator connected DeSimone's team with researchers at SLAC National Accelerator Laboratory to identify nuclear applications. The team is also exploring uses in batteries for energy storage.
“The Accelerator gave us an opportunity to take our platform and talk to different potential users who have the mindset of sustainability," DeSimone said.
Read the article: …stainability-accelerator.stanford.edu/news/printing-…
Nuclear fusion could provide zero-emission power without the long-lasting radioactive waste of traditional fission reactors. But it’s not commercially viable yet. A materials innovation from Stanford chemist Joseph DeSimone’s lab could help improve how fusion fuel is handled in experimental reactors.
In inertial confinement fusion – the approach responsible for recent fusion advances – lasers strike capsules filled with fuel (deuterium and tritium, isotopes of hydrogen) to trigger fusion reactions. Because the lasers are aimed with extreme precision, even small structural flaws in a capsule can affect how uniformly the fuel compresses and how much energy is released, according to DeSimone. Current experimental approaches use foam capsules with pores that vary from capsule to capsule.
DeSimone and his team developed a system that 3D-prints capsules to hold fusion fuel. The capsules have pores about one-tenth the width of a human hair, and are designed to be identical every time they're printed.
"We don't make snowflakes. We make precision particles," said DeSimone. The uniformity, the team hypothesizes, could improve fusion reactor efficiency.
In February 2026, Stanford filed a patent for using these capsules in nuclear fusion and advanced fission fuel containment. The Stanford Sustainability Accelerator connected DeSimone's team with researchers at SLAC National Accelerator Laboratory to identify nuclear applications. The team is also exploring uses in batteries for energy storage.
“The Accelerator gave us an opportunity to take our platform and talk to different potential users who have the mindset of sustainability," DeSimone said.
Read the article: …stainability-accelerator.stanford.edu/news/printing-…